The role that Airlaid paper manufacturers, such as Davis & Moore, play in modern industries, including hygiene and healthcare services, as well as food service and industrial applications, has never been more important. With an ever-increasing demand for high-quality absorbent, soft, and sustainable materials, airlaid paper in particular is emerging as a versatile alternative to the more traditional materials of wet-laid paper and synthetic non-wovens.
Choosing the right manufacturer has never been more vital. For anyone in the market to purchase airlaid paper, it makes sound business sense to understand how airlaid paper is produced, who the manufacturer is and why that matters, so that you can make informed sourcing and product development decisions.
What Exactly Is Airlaid Technology?
Airlaid paper is a type of nonwoven material made primarily from cellulose fibres, which in the majority of cases is derived from wood pulp. Unlike conventional paper, which uses water to suspend and bond fibres, airlaid paper is produced by dispersing fibres in air and forming a web through controlled airflow. Bonding is achieved through thermal bonding, latex binders, or a combination of methods, depending on the intended application.
The specific manufacturing process of airlaid paper is the reason why it has a number of distinctive properties. This includes high absorbency, softness, bulk and uniformity. These properties make it perfect for products such as hygiene pads, wipes, tableware, medical disposables and speciality packaging.
Airlaid Napkins – The Manufacturing Process
At Davis & Moore, we rely on advanced machinery and a tightly controlled and precise process control to ensure consistent quality. The process begins with defibrillating cellulose pulp into individual fibres. These fibres are then suspended in an air stream and deposited onto a moving forming screen, which creates a uniform web.
Once the web is properly formed, we bond it using one of several different methods. Thermal bonding uses heat-activated fibres to fuse the structure together, while latex bonding applies a binder to enhance both strength and durability. We can also consider using a multi-bonding technique to tailor performance characteristics, including but not limited to tensile strength, absorbency and softness. The end result is a material which combines the many benefits of paper and nonwoven fabrics, offering flexibility that traditional paper manufacturing cannot easily achieve.
Global Landscape of Airlaid Paper Manufacturers
The air laid paper manufacturing market is relatively specialised; in fact, there are only a limited number of global producers compared to manufacturers of conventional paper. The vast majority of manufacturers, such as Davis & Moore, are concentrated in regions with a strong supply of pulp and the complex advanced manufacturing infrastructure that is required. By default, these manufacturers tend to be based in Europe, North America and parts of Asia.
At Davis & Moore, we operate at a large scale, supplying multinational brands. We focus on speciality grades and custom formulations for specific high-value applications. We have developed many long-term supplier relationships due to the consistency of our products, the market-leading technical support we provide and the reliability of our supply chain, all of which are critical factors in airlaid products.
Choosing An Airlaid Manufacturing Partner For Your Business
When it comes to choosing an airlaid manufacturer for your business, there are a number of different factors to take into account, rather than just price comparisons. You should think about the technical capabilities, quality consistency, regulatory compliance, and your chosen manufacturer’s ability to support innovation. When conducting your due diligence, ask important questions about minimum order quantities, lead times and even customisation options. Because of the size and complexity of our operation and our marketing leading R & D Capabilities, we feel that Davis & Moore is the perfect partner as we also have the capacity to collaborate on product development and help you to respond rapidly to evolving market demands.
Davis & Moore: Your Reliable Manufacturer and Supplier of Airlaid Products
Davis & Moore has grown over the years to become one of the market leaders in the airlaid industry. We have extensive production capacity, access to virtually unlimited quantities of the various raw materials required, whilst maintaining a close overview of sustainability. We are confident that whatever your current or potential requirements for normal tissue, airlaid napkins, tablecloths or other products, we will be able to meet your demands.
Call our friendly customer service team today on 0161 848 8008 to discuss your needs and requirements and get the answers to any questions you may have. We look forward to building a long and prosperous business relationship with you.